Manufacturing Services

Product Areas

Services

Products

We can produce custom parts to your specifications. 

  • Foam Products
    • Foam Parts in Polyurethane and Polyethylene
    • Seating
    • Cushioning
    • Pads
    • Orthopedic Foam, Wedges, and Pads
    • Filtration for Machines, Engines, & Other Devices
    • Noise Reduction
    • Vibration Isolation
    • Packaging Products
    • Case Inserts
    • Box Corner Supports
    • Pallet Cushioning
    • Corrugated Board Spacers

  Services

Acclaim Industries offer the following services:

  • Product Development Engineering
  • Engineering Solutions to Mechanical Engineering Problems
  • Product Design Support
  • Packaging Design Support
  • Prototyping of multi-component systems
  • Short and Medium Production Runs
  • Secondary Assembly Services
  • CNC Routing of Foam and Soft Materials
  • Slitting
  • Die Cutting
  • Converting
  • Adhesive Bonding
  • Assembling
  • Packaging
  • Kitting

Foam Fabrication

NAICS Code: 326150

SIC Code: 3086

Starting with your specific needs, we develop a design specifications list from which we develop a set of processes by which we will produce your foam product.  During this process, we analyze alternative ways of producing to your specifications to provide the best cost proposition.  We will automate where we can and utilize proven manufacturing methods and strategies to achieve the best overall quality –cost, tolerances, finish, and timeliness.

Slitting

For most fabricated foam we use our full-size band saw to reduce large foam buns to the desired sheet thickness with appropriate safeguards for achieving the necessary dimensional tolerances for subsequent processes.

CNC Router

Have a CAD model or just a sketch of your desired part?  From either of these we can generate the machine code (g-code) needed to produce your part on our CNC router.  Perhaps you need a foam tray for safely shipping one fragile part or multiple parts at the same time.  Our CNC router can create the shaped pockets precisely and in whatever numbers you desire within each tray.  Just let us know the shape as well as the dimensions and we will take it from there.

Die Cutting

Die cutting is best described as cookie cutting for foam and similar flexible materials used in a variety of products. Our die cutting services can generate any volume of simple or complex foam shapes from simple gaskets to multi-compartment inserts.. Die-cut parts can be shipped directly to you or used for further assembly at our facility.

Adhesive Bonding

Fabricated foam usually requires that separate foam pieces be combined to produce composite shapes that will perform their intended functions. At Acclaim, we perform adhesive bonding of parts from simple to complex.  The process can also involve the application of pressure sensitive adhesive tapes for final assembly.

Assembling

Acclaim Industries will assemble your products using the best assembly methods available.  We offer manual assembly for complex part and design configurations while we also can develop jigs and fixtures as well as devices to facilitate the assembly of simpler parts.

Packaging

Cushioning inserts, cardboard supports, pre-positioned inserts, bubble wrap, are all packaging items that we can produce to meet your particular product’s needs.  Yes, we will consider product characteristics such as fragility, shape, weight, center of gravity, shipping hazards, lifting anchor points, product removal from packaging, etc. to provide you with the best overall packaging value.

Kitting

We will work with you to understand your product, its function and use, as well as your customers’ needs so that we can develop the best kitting process to provide you with the best overall quality.

Need some other foam or packaging products related service that is not listed? 

Just contact us and let us see if we can develop an attractive solution to your needs.