We are able to produce custom parts to your specifications.
We offer the following range of services:
Product Design Support
Prototyping and Short Runs
Full Production Capabilities
Secondary Assembly Services
NAICS Code: 326150
SIC Code: 3086
Starting with your specific needs, we develop a design specifications list from which we develop a set of processes by which we will produce your foam product. During this process, we analyze alternative ways of producing to your specifications to provide the best cost proposition. We will automate where we can and utilize proven manufacturing methods and strategies to achieve the best overall quality –cost, tolerances, finish, and timeliness.
For most fabricated foam we use our full-size band saw to reduce large foam buns to the desired thickness with appropriate safeguards for achieving the necessary dimensional tolerances for subsequent processes.
Die cutting is best described as cookie cutting for foam and similar flexible materials used in a variety of products. Our die cutting services can generate any volume of simple or complex foam shapes from simple gaskets to multi-compartment inserts.. Die-cut parts can be shipped directly to you or used for further assembly at our facility.
The major foam and packaging manufacturers produce in extra large sizes which require size reductions to make them usable by most consumers. Acclaim Industries will cut, slit, re-roll, or otherwise make more manageable the original manufactured sizes for your particular specifications. Bubble wrap, tape products, vinyl sheets, foam blocks, etc. can all be converted to suit your needs.
Hot Wire Cutting
Sometimes complex shapes are best obtained by using hot wire tools in which a wire’s profile is used to produce the desired shapes in the appropriate type of foam..
Fabricated foam usually requires that separate foam pieces be combined to produce composite shapes that will perform their intended functions. At Acclaim, we perform adhesive bonding of parts from simple to complex. The process can also involve the application of pressure sensitive adhesive tapes for final assembly.
Acclaim Industries will assemble your products using the best assembly methods available. We offer manual assembly for complex part and design configurations while we also can develop jigs and fixtures as well as devices to facilitate the assembly of simpler parts.
Corrugated boxes, cushioning inserts, cardboard supports, pre-positioned inserts, bubble wrap, are all packaging items that we can produce to meet your particular product’s needs. Yes, we will consider product characteristics such as fragility, shape, weight, center of gravity, shipping hazards, lifting anchor points, product removal from packaging, etc. to provide you with the best overall packaging value.
We will work with you to understand your product, its function and use, as well as your customers’ needs so that we can develop the best kitting process to provide you with the best overall quality.
Need some other foam or packaging products related service that is not listed?
Just contact us and let us see if we can develop an attractive solution to your needs.